Polyline
The Polyline make-up line takes care of cutting, filling and shaping with great precision. It ensures consistent product quality that meets the customer's exact requirements. Production capacity is significantly increased for a wide range of baked goods.
Is Polyline the right fit for your business?
If you are looking to automate labour-intensive steps such as cutting, filling and shaping, and produce a wide variety of products on a single line, then Polyline is the ideal choice. Thanks to its compact design, it is also suitable for smaller bakeries. It can be expanded at any time by adding accessories or other RONDO solutions, allowing it to grow in line with your needs.
Huge
variety of products
The wide range of accessories, cutting and decorating rollers enables you to produce a huge variety of baked goods using a single line.
Mechanical guillotine
Adaptable positioning
Need space for accessories before the cross-cutting step, or more space afterwards for manual finishing? Thanks to the adjustable, precision-cutting guillotine, you are free to choose the right setup for any type of pastry.
4 accessories
Operated in parallel
Using up to 4 motor-driven accessories, you can even produce complex baked goods automatically.
Versatile and gentle
Fast product changeover
See how a variety of cut and stamped pastries are produced on the Polyline. That’s versatility – one of RONDO’s key strengths.
Strengths of the Polyline
Space-saving automation
- 3 different line lengths
- 2 conveyor belt directions
- Moveable on wheels
Thanks to its modular and space-saving design, Polyline can be integrated into your production process. Time-consuming tasks are automated even where space is limited.
Make an impression with diversity and individuality
- Processes all types of dough, even shortcrust and thin dough
- Moveable guillotine
- Numerous modular accessories
Filling, folding, rolling, plaiting – a wide range of cutting and decorating rollers, punching dies and various accessories allow you to produce a diverse and unique selection of baked goods.
Precision on a daily basis
- Double cutting station with counter-pressure rollers
- Precision filling depositors
- Precision guillotine
Neatly cut, evenly filled, consistent size, weight and appearance: Day in, day out, Polyline delivers baked goods of the same outstanding quality.
Durable and future-proof
- Robust, durable design
- Can be combined with feeding lines and panning machines
- Plug & play
Modular accessories allow you to adapt your product range quickly and thus react swiftly to market trends. The modular design allows you to automate upstream and downstream processes in stages.
Simple processing
- Settings can be saved for up to 99 products
- Control panel with large icons
- The panel can be used to control up to 4 motor-driven accessories
Select a program, fit the accessories without any tools and get started: Even inexperienced personnel can work efficiently with Polyline.
More production time
- Quick-change system for accessories
- Quick-release belt, smooth surfaces, stainless steel construction
- Compliant with hygiene standard UL Sanitation
Thanks to the smart, quick-change system and the sophisticated hygiene concept, product changes and cleaning can be carried out in no time.
Ideal for these baked goods
With Polyline, you can process all types of dough, even shortcrust and thin dough, to make a wide variety of baked goods, including the following products:
Automating process steps
With RONDO accessories, you can streamline various stages of your pastry production.
Cutting
Cutting
The precision double cutting station with counter-pressure rollers has space for two cutting rollers. You can cut your dough band lengthwise and add a decorative pattern at the same time. Alternatively, it is also possible to cut a wide variety of shapes.
Filling
Filling
Continuous, discontinuous or intermittent:
Soft, creamy or firm fillings are applied to the dough band in one to six rows.
RONDO has the right filling depositor for every type of filling. All models are quick and easy to clean.
Rolling
Rolling
Small puff pastries, large yeast buns or rolled fruit loaf? The wide range of RONDO dough rollers makes all of that possible, producing perfectly rolled dough bands. The buns can then be imprinted or decorated with a scissor pattern.
Folding
Folding
RONDO folding stations can be used to produce a wide variety of baked goods, no matter if the dough is folded once, twice or multiple times. The folded strands can be cut crosswise or stamped into shapes.
Sandwiching
Sandwiching
The toboggan helps to create particularly appealing baked goods. They place a dough strip with a decorative cut over one that has a filling. Alternatively, two complete dough bands – for example, one with a filling and one with a lattice pattern – can be placed on top of one another.
Braiding
Braiding
With a special-purpose folding station, you can quickly and easily make beautiful braided strudels.
Sheet cake
Sheet cake
The baking trays on the conveyor belt are loaded with dough automatically.
Stamping
Stamping
The adjustable, precision guillotine cuts your dough band to the right length or can stamp out shapes. Decorative edges can also be added.
Removing dough trimmings
Removing dough trimmings
Any dough trimmings are automatically removed from the conveyor belt. This enables automatic placement onto sheets or transfer to downstream machines.
How can we help you?
Technical data
Polyline
Variant
| - 45° double-fold profile for the utmost stability |
| - steady, height-adjustable feet |
| - large rollers for easy movement |
Technical data
| Recommended operating time | 1 to 2-shift operation |
| Width of conveyor belts | 640 mm |
| Dough band width | < 600 mm |
| Speed of conveyor belt | 0.5 – 8 m/min |
Space requirement
| Modular length | 5,000, 6,200, 7,600 mm |
| Table width | 715 mm |
| Table height | 915 mm |
Interfaces
| - filling depositor |
| - dough moistener |
| - up to 4 motor-driven accessories |
| - automatic feed on infeed side |
| - panning machine |
Accessories
With RONDO accessories, you can configure the Polyline to your specific needs.
Supplementary machines
These machines are the perfect match for the Polyline. You can use them to automate additional steps in your production process.
Similar machines
These machines may also be of interest to you.
Have we piqued your interest?
Get in touch with us. We would be happy to advise you on which solution best suits your needs.
Your local RONDO contact person
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